Friday, October 4, 2013

Tests and Spares



ANNEXURE B/Depot (Conventional RMPU)
LIST OF EQUIPMENT/COMPONENT TO BE KEPT AT ANY POINT OF TIME BY THE CONTRACTOR FOR DEPOTS
S.N
Equipment / Component
Coach holding of the depot
1-20
21-40
41-60
61 80
Above 80
Recommended quantity
1
Access door
1 set
1 set
1 set
1 set
2 sets
2
Accumulator
1 no
1 no
1 no
1 no
2 nos
3
Blower fan motor
1 no
2 nos
2 nos
2 nos
3 nos
4
Canvas set
1 set
1 set
1 set
2 sets
2 sets
5
Capillary
2 nos
3 nos
3 nos
4 nos
6 nos
6
Condenser fan motor
1 no
2 nos
2 nos
3 nos
4 nos
7
CFM blade (FRP & MS blade)
1 no
1 no
2 nos
2 nos
3 nos
8
Compressor (Scroll)
2 no
3 nos
4 nos
4 nos
6 nos
9
Contactor 32 A
1 no
1 no
2 nos
2 nos
2 nos
10
Contactor 16 A
1 no
1 no
2 nos
2 nos
2 nos
11
Control Transformer
1 no
1 no
1 no
2 no
3 nos
12
Cut out LP
4 no
8 no
12 nos
16 nos
20 nos
13
Cut out HP
4 no
8 no
12 nos
16 nos
20 nos
14
Filter Return Air
8 nos
8 nos
16 nos
16 nos
24 nos
15
Filter Fresh Air
8 nos
8 nos
16 nos
16 nos
24 nos
16
Refrigerant Gas
10 kg
10 kg
20 kg
20 kg
40 kg
17
Heater assembly
1 no
1 no
1 no
1 no
2 no
18
Harness cable/Harting
Connector
1
1
1
1
2
19
MCB / MPCB (Blower)
1
2
2
2
4
20
MCB / MPCB (CD)
1
2
2
2
4
21
MCB (Compressor)
1
2
2
2
4
22
MCB (Heater)
1
2
2
2
4
23
OHP
4 no
4 no
4 nos
4 nos
6 nos
24
OLP (Blower)
1
2
2
2
4
25
OLP (CD)
1
2
2
2
4
26
OLP (Compressor)
1
2
2
2
4
27
Rotary Switch 64 amps
2
2
2
3
4
28
Rotary Switch (ON/OFF)
1
1
1
2
2
29
Thermostat (Electronic with
sensor)
2
4
6
8
10
30
Timer
1
2
3
4
5
31
Vane Relay
2
4
6
8
10




ANNEXURE Depot (Conventional RMPU)
LIST OF EQUIPMENT/COMPONENT TO BE KEPT AT ANY POINT OF TIME BY THE CONTRACTOR FOR DEPOTS
S.N
Equipment / Component
Coach holding of the depot
1-20
21-40
41-60
61 80
Above 80
Recommended quantity
33
Evaporator Coil
1
1
1
1
2
34
Condenser Coil
1
1
1
1
2
35
Runner of Blower motor
2
2
2
4
4
36
Nitrogen Cylinder(18Kg)
1
1
2
2
4






ANNEXURE C/Workshops
LIST OF EQUIPMENT/COMPONENT TO BE KEPT AT ANY POINT OF TIME
BY THE CONTRACTOR FOR WORKSHOPS
S.N
Equipment / Component
Workshop
Qty for Coaches overhauled/month
1-20
20-40
More than 40
1
Access door
4 set
8 set
12 set
2
Accumulator
2 no
4 no
8 no
3
Blower fan motor
8 no
12 nos
18 nos
4
Canvas set
8 set
16 set
20 set
5
Capillary
8 nos
12 nos
18 nos
6
Condenser fan motor
8 no
12 nos
18 nos
7
CFM blade (FRP & MS blade)
8 no
12 no
20 nos
8
Compressor (Scroll)
4 no
8 nos
12 nos
9
Contactor 32 A
8 no
12 no
20 nos
10
Contactor 16 A
8 no
12 no
20 nos
11
Control Transformer
4 no
6 no
10 no
12
Cut out LP
8 no
16 no
24 nos
13
Cut out HP
8 no
16 no
24 nos
14
Filter Return Air
32 nos
48 nos
60 nos
15
Filter Fresh Air
32 nos
48 nos
60 nos
16
Refrigerant Gas
80 kg
100 kg
120 kg
17
Heater assembly
8 no
1 no
1 no
18
Harness cable
8
16
24
19
MCB / MPCB (Blower)
4
8
12
20
MCB / MPCB (CD)
4
8
12
21
MCB (Compressor)
4
8
12
22
MCB (Heater)
8
16
20
23
OHP
8 no
12 no
16 nos
24
OLP (Blower)
4
8
16
25
OLP (CD)
4
8
16
26
OLP (Compressor)
4
8
16
27
Rotary Switch 64 amps
8
16
32
28
Rotary Switch (ON/OFF)
8
12
16
29
Thermostat Electronic with
sensor
8
16
24
30
Timer
8
16
24
31
Vane Relay
8
16
24
33
Evaporator Coil
2
4
8





ANNEXURE C /Workshops
LIST OF EQUIPMENT/COMPONENT TO BE KEPT AT ANY POINT OF TIME
BY THE CONTRACTOR FOR WORKSHOPS
S.N
Equipment / Component
Workshop
Qty for Coaches overhauled/month
1-20
20-40
More than 40
34
Condenser Coil
2
4
8
35
Runner of Blower motor
20
40
50
36
Nitrogen Cylinder(18Kg)
8
12
24

ADDITIONAL ITEMS PROPOSED FOR WORKSHOPS
1
PCB for indication lamp
8
12
16
2
Bracket for condenser motor
2
6
8
3
AVM for RMPU
48
60
72
4
SS Frame and clamping
arrangement for cool air duct
4
6
8
5
SS Frame and clamping arrangement for return air duct
8
16
20
6
RMPU and coach profile rubber lining
200 metres
400 m
600 m
7
Strainer with capillary (5 way/ 8
way)
4 each
8 each
12 each
8
Rubber bushing for pipes
32
48
64
9
Catchall filter dryer
4
6
8
10
Condenser motor rubber cap
16
24
32
12
Socket with plug 37 pin
6
12
18



ANNEXURE- C1
LIST OF TOOLS TO BE KEPT AT ANY POINT OF TIME BY THE CONTRACTOR


S. N




Item
Coach holding of the depot*

1-20

21-40

41-60

61 80
Above
80
Recommended Quantity of tools
1
Screw Driver Set with 8 nos of blades
6
10
15
20
40

2
Combination plier insulated with thick CA
sleeve with Joint cutter length 205 mm
6
10
15
20
40
3
Socket spanner with sockets of various sizes
6
10
15
20
40

4
Panel Key Square type ¼ size suitable for
opening control panel of AC coaches
6
10
15
20
40

5
Hand lamp with rechargeable battery and two core flexible copper wire (2m)
6
10
15
20
40


6
Double end spanner set of 8 pieces size
6/7., 8/9, 10/11, 12/13, 14/5, 16/17,
18/19 & 20/22
6
10
15
20
40
7
Allen Key various size set
3
5
6
10
20

8
Heavy duty cable cutting knife adjustable in aluminium casing over all size 140 mm
6
10
12
20
40
9
Adjustable spanner length 255 mm
1
2
4
6
8
10
Nose plier 6
6
10
12
20
40
12
Hammer ½ kg
1
2
4
6
8
13
Hacksaw frame with blade (+1 spare blade)
1
2
4
6
8
14
Insulating tape
6
10
12
20
40

15
Aluminium ladder, (Adjustable height and anchoring arrangement)
1
2
2
4
4
16
Digital Multimeter
1
2
3
3
4
17
Digital thermometer
1
2
3
3
4
18
Digital Anemometer
1
2
3
3
4
19
Optical pyrometer
1
1
1
1
2
20
Tongue Tester ( inverter compatible)
1
2
3
3
4

21
Mini car washing plant for cleaning
condenser coil & evaporator coil.
1
2
2
3
3


22
Compressor Air blower for cleaning filters
& panels (with 2.5 to 3.0 m3/min capacity
& weight of 2 to 3 kg)
1
2
2
3
3





ANNEXURE- C1
LIST OF TOOLS TO BE KEPT AT ANY POINT OF TIME BY THE CONTRACTOR


SN




Item
Coach holding of the depot*

1-20

21-40

41-60

61 80
Above
80
Recommended Quantity of tools
23
Vacuum pump (two stage)
1
1
2
2
2
24
Pressure gauge. (-30 PSI to 250/450 PSI)
1
2
3
3
4
25
Water tub 2 X 2’.
1
1
2
2
2
26
Stool (Insulated)
1
1
2
2
2
27
Gas charging hose.
1
2
3
3
4
28
Brazing Arrangement Kit
1
1
1
1
2
29
Filter opening key
4
4
4
6
8
30
Vacuum Cleaner with different attachment
1
1
1
1
2
31
Spray gun
2
2
2
2
2
32
Battery buzzer continuity tester
2
2
2
2
2
33
Portable welding machine
1
1
1
1
2
34
Powerful torch
1
1
1
1
2
35
Laptop with pendrive
1
1
1
1
1
*
For Workshops the recommended quantity to be based on number of coaches overhauled per month
All the meters should be calibrated & certified every year through approved agencies.


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