Friday, October 4, 2013

Tests and Spares



ANNEXURE B/Depot (Conventional RMPU)
LIST OF EQUIPMENT/COMPONENT TO BE KEPT AT ANY POINT OF TIME BY THE CONTRACTOR FOR DEPOTS
S.N
Equipment / Component
Coach holding of the depot
1-20
21-40
41-60
61 – 80
Above 80
Recommended quantity
1
Access door
1 set
1 set
1 set
1 set
2 sets
2
Accumulator
1 no
1 no
1 no
1 no
2 nos
3
Blower fan motor
1 no
2 nos
2 nos
2 nos
3 nos
4
Canvas set
1 set
1 set
1 set
2 sets
2 sets
5
Capillary
2 nos
3 nos
3 nos
4 nos
6 nos
6
Condenser fan motor
1 no
2 nos
2 nos
3 nos
4 nos
7
CFM blade (FRP & MS blade)
1 no
1 no
2 nos
2 nos
3 nos
8
Compressor (Scroll)
2 no
3 nos
4 nos
4 nos
6 nos
9
Contactor 32 A
1 no
1 no
2 nos
2 nos
2 nos
10
Contactor 16 A
1 no
1 no
2 nos
2 nos
2 nos
11
Control Transformer
1 no
1 no
1 no
2 no
3 nos
12
Cut out LP
4 no
8 no
12 nos
16 nos
20 nos
13
Cut out HP
4 no
8 no
12 nos
16 nos
20 nos
14
Filter – Return Air
8 nos
8 nos
16 nos
16 nos
24 nos
15
Filter – Fresh Air
8 nos
8 nos
16 nos
16 nos
24 nos
16
Refrigerant Gas
10 kg
10 kg
20 kg
20 kg
40 kg
17
Heater assembly
1 no
1 no
1 no
1 no
2 no
18
Harness cable/Harting
Connector
1
1
1
1
2
19
MCB / MPCB (Blower)
1
2
2
2
4
20
MCB / MPCB (CD)
1
2
2
2
4
21
MCB (Compressor)
1
2
2
2
4
22
MCB (Heater)
1
2
2
2
4
23
OHP
4 no
4 no
4 nos
4 nos
6 nos
24
OLP (Blower)
1
2
2
2
4
25
OLP (CD)
1
2
2
2
4
26
OLP (Compressor)
1
2
2
2
4
27
Rotary Switch 64 amps
2
2
2
3
4
28
Rotary Switch (ON/OFF)
1
1
1
2
2
29
Thermostat (Electronic with
sensor)
2
4
6
8
10
30
Timer
1
2
3
4
5
31
Vane Relay
2
4
6
8
10




ANNEXURE B  Depot (Conventional RMPU)
LIST OF EQUIPMENT/COMPONENT TO BE KEPT AT ANY POINT OF TIME BY THE CONTRACTOR FOR DEPOTS
S.N
Equipment / Component
Coach holding of the depot
1-20
21-40
41-60
61 – 80
Above 80
Recommended quantity
33
Evaporator Coil
1
1
1
1
2
34
Condenser Coil
1
1
1
1
2
35
Runner of Blower motor
2
2
2
4
4
36
Nitrogen Cylinder(18Kg)
1
1
2
2
4






ANNEXURE C/Workshops
LIST OF EQUIPMENT/COMPONENT TO BE KEPT AT ANY POINT OF TIME
BY THE CONTRACTOR FOR WORKSHOPS
S.N
Equipment / Component
Workshop
Qty for Coaches overhauled/month
1-20
20-40
More than 40
1
Access door
4 set
8 set
12 set
2
Accumulator
2 no
4 no
8 no
3
Blower fan motor
8 no
12 nos
18 nos
4
Canvas set
8 set
16 set
20 set
5
Capillary
8 nos
12 nos
18 nos
6
Condenser fan motor
8 no
12 nos
18 nos
7
CFM blade (FRP & MS blade)
8 no
12 no
20 nos
8
Compressor (Scroll)
4 no
8 nos
12 nos
9
Contactor 32 A
8 no
12 no
20 nos
10
Contactor 16 A
8 no
12 no
20 nos
11
Control Transformer
4 no
6 no
10 no
12
Cut out LP
8 no
16 no
24 nos
13
Cut out HP
8 no
16 no
24 nos
14
Filter – Return Air
32 nos
48 nos
60 nos
15
Filter – Fresh Air
32 nos
48 nos
60 nos
16
Refrigerant Gas
80 kg
100 kg
120 kg
17
Heater assembly
8 no
1 no
1 no
18
Harness cable
8
16
24
19
MCB / MPCB (Blower)
4
8
12
20
MCB / MPCB (CD)
4
8
12
21
MCB (Compressor)
4
8
12
22
MCB (Heater)
8
16
20
23
OHP
8 no
12 no
16 nos
24
OLP (Blower)
4
8
16
25
OLP (CD)
4
8
16
26
OLP (Compressor)
4
8
16
27
Rotary Switch 64 amps
8
16
32
28
Rotary Switch (ON/OFF)
8
12
16
29
Thermostat – Electronic with
sensor
8
16
24
30
Timer
8
16
24
31
Vane Relay
8
16
24
33
Evaporator Coil
2
4
8





ANNEXURE C /Workshops
LIST OF EQUIPMENT/COMPONENT TO BE KEPT AT ANY POINT OF TIME
BY THE CONTRACTOR FOR WORKSHOPS
S.N
Equipment / Component
Workshop
Qty for Coaches overhauled/month
1-20
20-40
More than 40
34
Condenser Coil
2
4
8
35
Runner of Blower motor
20
40
50
36
Nitrogen Cylinder(18Kg)
8
12
24

ADDITIONAL ITEMS PROPOSED FOR WORKSHOPS
1
PCB for indication lamp
8
12
16
2
Bracket for condenser motor
2
6
8
3
AVM for RMPU
48
60
72
4
SS Frame and clamping
arrangement for cool air duct
4
6
8
5
SS Frame and clamping arrangement for return air duct
8
16
20
6
RMPU and coach profile rubber lining
200 metres
400 m
600 m
7
Strainer with capillary (5 way/ 8
way)
4 each
8 each
12 each
8
Rubber bushing for pipes
32
48
64
9
Catchall filter dryer
4
6
8
10
Condenser motor rubber cap
16
24
32
12
Socket with plug 37 pin
6
12
18



ANNEXURE- C1
LIST OF TOOLS TO BE KEPT AT ANY POINT OF TIME BY THE CONTRACTOR


S. N




Item
Coach holding of the depot*

1-20

21-40

41-60

61– 80
Above
80
Recommended Quantity of tools
1
Screw Driver Set with 8 nos of blades
6
10
15
20
40

2
Combination plier insulated with thick CA
sleeve with Joint cutter length 205 mm
6
10
15
20
40
3
Socket spanner with sockets of various sizes
6
10
15
20
40

4
Panel Key Square type ¼ size suitable for
opening control panel of AC coaches
6
10
15
20
40

5
Hand lamp with rechargeable battery and two core flexible copper wire (2m)
6
10
15
20
40


6
Double end spanner set of 8 pieces size
6/7., 8/9, 10/11, 12/13, 14/5, 16/17,
18/19 & 20/22
6
10
15
20
40
7
Allen Key various size set
3
5
6
10
20

8
Heavy duty cable cutting knife adjustable in aluminium casing over all size 140 mm
6
10
12
20
40
9
Adjustable spanner length 255 mm
1
2
4
6
8
10
Nose plier 6”
6
10
12
20
40
12
Hammer ½ kg
1
2
4
6
8
13
Hacksaw frame with blade (+1 spare blade)
1
2
4
6
8
14
Insulating tape
6
10
12
20
40

15
Aluminium ladder, (Adjustable height and anchoring arrangement)
1
2
2
4
4
16
Digital Multimeter
1
2
3
3
4
17
Digital thermometer
1
2
3
3
4
18
Digital Anemometer
1
2
3
3
4
19
Optical pyrometer
1
1
1
1
2
20
Tongue Tester ( inverter compatible)
1
2
3
3
4

21
Mini car washing plant for cleaning
condenser coil & evaporator coil.
1
2
2
3
3


22
Compressor Air blower for cleaning filters
& panels (with 2.5 to 3.0 m3/min capacity
& weight of 2 to 3 kg)
1
2
2
3
3





ANNEXURE- C1
LIST OF TOOLS TO BE KEPT AT ANY POINT OF TIME BY THE CONTRACTOR


SN




Item
Coach holding of the depot*

1-20

21-40

41-60

61– 80
Above
80
Recommended Quantity of tools
23
Vacuum pump (two stage)
1
1
2
2
2
24
Pressure gauge. (-30 PSI to 250/450 PSI)
1
2
3
3
4
25
Water tub 2’ X 2’.
1
1
2
2
2
26
Stool (Insulated)
1
1
2
2
2
27
Gas charging hose.
1
2
3
3
4
28
Brazing Arrangement Kit
1
1
1
1
2
29
Filter opening key
4
4
4
6
8
30
Vacuum Cleaner with different attachment
1
1
1
1
2
31
Spray gun
2
2
2
2
2
32
Battery buzzer continuity tester
2
2
2
2
2
33
Portable welding machine
1
1
1
1
2
34
Powerful torch
1
1
1
1
2
35
Laptop with pendrive
1
1
1
1
1
*
For Workshops the recommended quantity to be based on number of coaches overhauled per month
All the meters should be calibrated & certified every year through approved agencies.


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